Methods for sulfate removal in liquid-phase catalytic hydrothermal gasification of biomass

ABSTRACT

Processing of wet biomass feedstock by liquid-phase catalytic hydrothermal gasification must address catalyst fouling and poisoning. One solution can involve heating the wet biomass with a heating unit to a pre-treatment temperature sufficient for organic constituents in the feedstock to decompose, for precipitates of inorganic wastes to form, for preheating the wet feedstock in preparation for subsequent removal of soluble sulfate contaminants, or combinations thereof. Processing further includes reacting the soluble sulfate contaminants with cations present in the feedstock material to yield a sulfate-containing precipitate and separating the inorganic precipitates and/or the sulfate-containing precipitates out of the wet feedstock. Having removed much of the inorganic wastes and the sulfate contaminants that can cause poisoning and fouling, the wet biomass feedstock can be exposed to the heterogeneous catalyst for gasification.

CROSS-REFERENCE TO RELATED APPLICATIONS

This invention claims priority from, and is a continuation-in-part ofU.S. patent application Ser. No. 12/339,876 filed Dec. 19, 2008, nowU.S. Pat. No. 8,241,605, which claims priority from U.S. ProvisionalPatent Application 61/024,970 filed Jan. 31, 2008. Both applications areincorporated herein by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

This invention was made with Government support under ContractDE-AC0576RL01830 awarded by the U.S. Department of Energy. TheGovernment has certain rights in the invention.

BACKGROUND

Conventional ways of gasifying of biomass can utilize thermal methodsinvolving pyrolysis and/or partial oxidation to produce a fuel gas or asynthesis gas composed of carbon oxides and hydrogen. Many of the knownmethods use a dry biomass feedstock with less than 10 wt % moisture.However, much of the biomass resource that is actually availablecontains significantly higher levels of moisture, typically 50 wt %.Some biomass even consists of “wet” biomass, or biomass in waterslurries at 85 wt % moisture or higher. One approach to efficientlyprocess such wet biomass is gasification employing an active catalyst ina pressurized water environment (e.g., hydrothermal gasification).

However, hydrothermal gasification involving critical, or above criticaloperating conditions are expensive. Furthermore, when treating wetbiomass by hydrothermal gasification, constituents that are commonlyinherent in the feedstock can poison and/or foul the catalyst makinglong-term and/or continuous operation difficult to achieve. Accordingly,a need for improved methods for liquid-phase hydrothermal gasificationof wet biomass exists.

SUMMARY

This document describes methods for treating wet biomass by liquid-phasecatalytic hydrothermal gasification that address the problem ofpoisoning and fouling of the catalyst, especially by sulfatecontaminants that are soluble in the liquid portion of the wet biomassfeedstock. The methods involve operations at temperatures and pressuresthat maintain the wet biomass feedstock in the liquid phase withoutforming a critical or supercritical fluid. The wet biomass feedstockcomprises solid and/or soluble biomass, soluble sulfate contaminants,and sub-critical liquid water. Some biomass feedstocks can also compriseinorganic wastes that can cause plugging and poisoning of the catalyst.These sulfate contaminants and inorganic wastes can be precipitated outbefore gasification by heating the wet biomass feedstock prior toexposure to the catalyst according to embodiments of the presentinvention.

Referring to FIG. 1, treatment of the wet biomass feedstock comprisesheating 100 the wet biomass with a heating unit to a pre-treatmenttemperature sufficient for organic constituents in the feedstock todecompose, for precipitates of inorganic wastes to form, for preheatingthe wet feedstock in preparation for removal of the soluble sulfatecontaminants, or combinations thereof. The process further comprisesreacting 101 the soluble sulfate with cations present in the feedstockin order to yield sulfate-containing precipitates and separating 102 theprecipitates of inorganic wastes and the sulfate-containing precipitatesout the wet biomass feedstock. After processing, the liquid of the wetbiomass feedstock can have a decreased sulfate content. For example,accounting for the soluble sulfate and/or sulfate in thesulfate-containing precipitates, the feedstock can have less than 20 ppmsulfate content. Having removed much of the inorganic wastes and thesoluble sulfate contaminants that can cause poisoning and fouling, thewet biomass feedstock can be exposed to the heterogeneous metal catalystfor gasification 103.

As used herein, biomass refers to biological material that can be usedfor fuel or for industrial production. Exemplary biomass can include,but is not limited to, biosludge from wastewater treatment facilities,sewage sludge from municipal treatment systems, wet byproducts frombiorefinery operations, wet byproducts/residues from food processing,animal waste and waste from centralized animal raising facilities. Asused herein, biomass can also refer to various organic wastes. Examplesinclude, but are not limited to organic chemical manufacturingwastewater streams, and industrial wastewater containing organics.Biomass commonly comprises organic matter that can be treated in acontinuous reactor, according to embodiments of the present invention,to yield a gas containing hydrogen or useful for hydrogen production(e.g., methane). Common inorganic contaminants, which can poison and/orfoul the catalyst, can include, but are not limited to mineralscomprising Ca, Mg, P, and/or Fe. Sulfur-containing contaminants canoccur in two different forms, reduced and oxidized. The reduced sulfurcontaminants can occur in protein structures. The oxidized sulfurcontaminants can occur as soluble sulfate contaminants. The sulfatecontaminants can arise, for example, from oxidation of proteinstructures.

In some embodiments, the biomass can further comprise at least a partialsource of the cations that react with the soluble sulfate contaminantsto yield sulfate-containing precipitates. For example, the biomass cancomprise certain compounds that yield cations in the feedstock atprocessing conditions. Alternatively, or in addition, the cations can beprovided by adding 104 a salt to the feedstock. Examples of cations caninclude, but are not limited to, barium and calcium. In someembodiments, the salt added to the feedstock can be substantiallywater-soluble. An example of a water-soluble salt comprising calcium caninclude, but is not limited to, calcium ascorbate. Alternatively, thesalt can be only partially water-soluble. Examples of calcium salts caninclude, but are not limited to, calcium oxide, calcium hydroxide, andcalcium carbonate.

In preferred embodiments, the heterogeneous catalysts comprise Ru, Ni,and/or Ni with added Na. The Na can be in the form of a sodium carbonateco-catalyst. In a particular embodiment, the catalyst comprises Ru on acarbon support. Furthermore, the catalyst can be configured to gasifythe organic constituents into a hydrogen-containing feedstock forsubsequent catalytic reformation.

Separation of solids, including the sulfate-containing precipitates,from the heated wet biomass feedstock can be achieved using a solidsseparation unit, which can include, but is not limited to, a gravityseparation unit, a hydrocyclonic separation unit, and/or a filtrationunit. Removal of reduced sulfur can be achieved using a sulfurseparation unit comprising, for example, an adsorbent bed with a metalor metal oxide.

Embodiments of the catalytic hydrothermal process occur at conditions inwhich water is below its critical point (i.e., sub-critical) and remainsin the liquid phase. In a preferred embodiment, the wet biomassfeedstock is heated to a pre-treatment temperature of at least 300° C.In another embodiment, a catalytic reactor containing the heterogeneouscatalyst is heated to a temperature between 250° C. and 374° C. Thepressure in the catalytic reactor can be up to 23 MPa withouttransitioning into a critical or supercritical fluid. In a preferredembodiment the catalytic reactor is operated at temperatures between340° C. and 360° C. and pressures between 18 MPa and 21 MPa. It isimportant to note that while standard values for the criticaltemperature and pressure of water are provided herein, effective valuescan vary. For example, the standard critical temperature of water can bedepressed as a result of some physical effects including the presence ofdissolved species. Accordingly, as used herein, sub-critical liquidrefers to the liquid of the feedstock that is below the effectivecritical point and not just below the standard critical point of water.

Unexpectedly, the solubility of the sulfate-containing precipitate islow enough at the operating conditions described herein for hydrothermalgasification (i.e., at elevated temperatures) that the cations canfacilitate removal of the otherwise soluble sulfate contaminants byreaction to form precipitates. Previously, it had been assumed thatcompounds, which result from reactions between the soluble sulfatecontaminants and the cations, were too soluble to be useful in removingsoluble sulfate contaminants. In other words, a surprising result wasthat the cations and the soluble sulfate contaminants were soluble inthe feedstock at conventional temperatures and pressures (i.e. asreceived from waste streams), but reacted to form insoluble precipitatesat elevated temperatures (i.e., the pre-treatment temperatures and/orhydrothermal gasification temperatures). This change in solubilityfacilitates removal of the sulfate contaminants from the feedstock priorto gasification.

In a preferred embodiment, wherein the wet biomass feedstock alsocomprises soluble, reduced-sulfur contaminants, the process furthercomprises capturing the soluble, reduced sulfur contaminants in anadsorbent bed by reaction with a metal or a metal oxide.

This document also describes an embodiment encompassing a catalytichydrothermal process for treating a wet biomass feedstock comprisingbiomass, inorganic contaminants, soluble sulfate contaminants, andsub-critical liquid water. The process operates at temperatures andpressures that maintain the wet biomass feedstock in liquid phasewithout forming a supercritical fluid and is characterized by adding asalt comprising a calcium cation to the feedstock. The process furthercomprises heating under pressure the wet biomass feedstock to apre-treatment temperature, which is at least 300° C. and is sufficientfor organic constituents in the feedstock to decompose, for precipitatesof inorganic wastes to form, and for preheating the wet feedstock inpreparation for removal of the soluble sulfate contaminants and reactingthe soluble sulfate contaminants with calcium cations from the salt toyield a sulfate-containing precipitate. The precipitates of inorganicwastes and the sulfate-containing precipitates are separated out the wetbiomass feedstock to yield a liquid of the wet biomass feedstock havinga decreased sulfate content, which can then be gasified.

The purpose of the foregoing summary is to enable the United StatesPatent and Trademark Office and the public generally, especially thescientists, engineers, and practitioners in the art who are not familiarwith patent or legal terms or phraseology, to determine quickly from acursory inspection the nature and essence of the technical disclosure ofthe application. The summary is neither intended to define the inventionof the application, which is measured by the claims, nor is it intendedto be limiting as to the scope of the invention in any way.

Various advantages and novel features of the present invention aredescribed herein and will become further readily apparent to thoseskilled in this art from the following detailed description. In thepreceding and following descriptions, the various embodiments, includingthe preferred embodiments, have been shown and described. Includedherein is a description of the best mode contemplated for carrying outthe invention. As will be realized, the invention is capable ofmodification in various respects without departing from the invention.Accordingly, the drawings and description of the preferred embodimentsset forth hereafter are to be regarded as illustrative in nature, andnot as restrictive.

DESCRIPTION OF DRAWINGS

Embodiments of the invention are described below with reference to thefollowing accompanying drawings.

FIG. 1 is a block diagram depicting removal of soluble sulfatecontaminants according to embodiments of the present invention.

FIG. 2 is a diagram depicting system for hydrothermal gasification ofbiomass according to one embodiment of the present invention.

DETAILED DESCRIPTION

The following description includes the best mode of one embodiment ofthe present invention. It will be clear from this description of theinvention that the invention is not limited to these illustratedembodiments, but that the invention also includes a variety ofmodifications and embodiments thereto. Therefore the present descriptionshould be seen as illustrative and not limiting. While the invention issusceptible of various modifications and alternative constructions, itshould be understood, that there is no intention to limit the inventionto the specific form disclosed, but, on the contrary, the invention isto cover all modifications, alternative constructions, and equivalentsfalling within the spirit and scope of the invention as defined in theclaims.

The wet biomass feedstock typically comprises at least two types ofsolids that can clog, plug, and/or poison the catalyst—organic matterand mineral materials. According to embodiments of the presentinvention, proper preheating of the biomass feedstock can transform thesolid organic matter to liquid and/or gas, both of which can pass intothe catalytic reactor without causing plugging and/or poisoning.Furthermore, there is little solid char formation. In the prior art,char can be a major product at lower temperature (<300 C), sub-criticalconditions. The present invention also calls for sub-criticalliquid-phase operating conditions and provides approaches for theminerals to be precipitated and separated from the liquid stream whileallowing the liquefied biomass organics to pass on to the catalyticreactor. With the solids separated, a sulfur scrubber bed could also beused without plugging, as well as the catalytic bed for gasification.

Initial continuous flow experiments of hydrothermal gasification ofbiomass utilizing nickel catalysts in a Carberry-type stirred tankreactor confirmed that high conversion of biomass solids to gas can beachieved with high concentrations of methane in the product gas using anumber of wet biomass feedstocks, such as sorghum, spent grain andcheese whey. However, also seen in these tests was the rapiddeactivation of the nickel catalysts. Decomposition of the nickelcatalyst and poisoning by mineral content, reduced-sulfur contaminants,and/or soluble sulfate contaminants in the feedstocks were suspecteddeactivation mechanisms.

Additional testing was performed in a tubular reactor with a fixed bedof catalyst. In the test, brewer's spent grain biomass (28,500-41,000ppm COD) was processed. A more stable nickel catalyst was used and waseffective (97.7% COD reduction @2.3 LHSV) but lost activity (71.2% CODreduction @2.0 LHSV) after several hours. Analysis of the catalystshowed deposits of biomass-derived minerals on the catalyst such ashydroxylapatite (Ca₅(PO₄)₃)OH) and nickel subsulfide (Ni₃S₂).

In a related test, a stirred tank preheater was placed upstream of thetubular catalytic reactor. In this test, using a more concentratedstream of spent grain (61,500-65,000 ppm COD), a less definitivedeactivation (initially 96.2% @1.3 LHSV reduced to 82.2% @1.7 LHSV) wasnoted. Following the test, in addition to catalyst coating, there wasalso a deposit in the preheater composed of hydroxylapatite and nickelsubsulfide, but also iron phosphate, ammonium iron sulfate, potassiumaluminosilicate, calcium carbonate, calcium magnesium sulfate, andanorthoclase, an alkali silicoaluminate. All of these precipitates wereattributed to components in the biomass feedstock. Furthermore, intubular-reactor-only configurations, biomass slurry pumping difficultiesbecame evident. Processing of slurries of ground potato or apple peelswere short-lived because of pump failures and plugging of solids at thefront end of the catalytic bed. The plugging appeared to be primarilyorganic solids produced from partially pyrolyzed biomass. Theseshort-lived tests verified the high activity (95.4% COD reduction @2.67LHSV) of the ruthenium stabilized nickel catalyst for biomassgasification.

With the use of a stirred tank preheater, the initial pyrolysis ofbiomass solids was achieved and effective gasification could bedemonstrated at the bench-scale and in a scaled-up engineeringdemonstration unit. In a scaled-up reactor, the use of either a stirredtank preheater or a tube-in-tube heat exchanger was sufficient toliquefy the biomass solids prior to entering the catalyst bed. However,mineral precipitates from the biomass remained as a significant problemleading to plugging at the front end of the catalyst bed. Depositscomposed of magnesium, phosphorus, and calcium were observed. Anadditional catalyst deactivation problem was also clearly identified byx-ray photometric spectrometry analysis showing sulfur highly associatedwith the metal in the catalyst.

The results of the tests described above indicate that organic solids,which are a source of plugging in the catalyst bed can be liquefiedand/or eliminated by heating the feedstock. Unexpectedly, heating of thefeedstock can also concurrently cause precipitation of inorganicmaterial that might otherwise deactivate the catalyst by plugging and/orpoisoning.

The problem of mineral and organic deposits when processing biomass canbe addressed through heating the feedstock and capturing inorganicsolids according to embodiments of the present invention. Referring toFIG. 2, one such embodiment is depicted in which a continuous-flowreactor system comprises a wet biomass feedstock heater 201, a sulfurremoval unit 203, a solids separation unit 202, a catalytic reactor 204,and a gas-liquid separator 205.

One particular system similar to the one illustrated in FIG. 2 was basedon a throughput of 0.5-10 lb of slurry or solution per hour and wastypically operated over a range of 1 to 3 liter/hour. These operatingparameters are not to be construed as limitations to the presentinvention, but are rather descriptive by way of example. Slurry feedingto the pressurized system was accomplished using a syringe pump having alarge-bore valve package that controls the feeding from one cylinder orthe other. The valve package comprised four ⅜-inch air-actuated (6000psi rated) ball valves with ⅜-inch stainless steel (SS) tubingconnections. Oversize caps were installed on the barrels thataccommodate ⅜-inch NPT fittings. The large bore head, valve, and tubingallowed suctioning and pumping of the viscous slurries while stillallowing the pump to operate at 3500 psi max. All valves and valve trim(except the pressure-control valve) were made of SS. The feeding rateswere measured directly by the screw drive of the positive displacementsyringe pump.

The preheater was a 1-liter 316 SS vessel that functioned as acontinuous-flow, stirred-tank reactor in which the feedstock was broughtto the reaction temperature. In the process of heat up, the organics inthe biomass were pyrolyzed and liquefied while inorganic components,such as calcium phosphates, formed and precipitated as solids.Furthermore, as described elsewhere herein, cations present in thefeedstock can react with the soluble sulfate contaminants to formsulfate-containing precipitates, which can be removed to ultimatelyreduce the content of sulfate contaminants in the feedstock.

The catalytic reactor was constructed of 304 SS and had an innerdiameter of one inch with a length of 72 inches. The reactor hadbolted-closure endcaps with metal o-rings on each end. Catalyst pelletswere supported in the reactor on a circle of fine screen. The reactorfurnace was a 6-k We resistance heater split into three separatelycontrollable zones. The pressure was controlled with a dome-loadeddiaphragm back-pressure regulator.

A solid separations unit was placed in the process line between thepreheater and the reactor to capture and remove the solids before theyreached the catalyst bed, where, in previous tests, they have collectedand caused flow plugging. These solids can comprise precipitates of theinorganic contaminants and/or the sulfate-containing precipitates.

A sulfur scrubber trap incorporating a chemical trap for reduced sulfurforms was also used. The reduced sulfur components reacted with the trapmaterial to form insoluble sulfide, which prevented their passing intothe catalyst bed where they could react with the metal of the catalystand destroy its catalytic capability.

Using the continuous-flow reactor system described above, tests werecompleted with stillage from corn ethanol production and with insolublesolids following starch extraction from wheat millfeed (wheat flourbyproduct). A run of at least 10 hours was completed with the stillageand ended when the feedstock was exhausted. The liquid hourly spacevelocity was 1.5 L/L/hr and the conversion of chemical oxygen demand(COD) was 99.7 to 99.9% throughout the test. Gas yield was 0.84 L/g drysolids with a composition of 57% methane, 41% carbon dioxide and 2%hydrogen. Other hydrocarbon gas products amounted to less than 1% andthe carbon monoxide was undetectable at less than 100 ppm. The mineralrecovery system recovered a solid with 91% ash content and whichaccounted for less than 1% of the carbon in the feedstock. Phosphate inthe feedstock at about 2700 ppm was found to be absent, <1 ppm,following the processing.

A 9.5-hour run was completed with the solids from wheat millfeed whichhad the starch extracted from it. The test was ended when the catalystwas showing significant deactivation. The liquid hourly space velocitywas 1.5 L/L/hr and the conversion of COD was 99.9% through most of thetest. Gas yield was 0.80 L/g dry solids with a composition of 56%methane, 42% carbon dioxide and 2% hydrogen. Other hydrocarbon gasproducts amounted to less than 1% and the carbon monoxide wasundetectable at less than 100 ppm. The mineral recovery system recovereda solid with 70 to 80% ash content and which accounted for 1 to 2% ofthe carbon in the feedstock. Phosphate in the feedstock at about 940 ppmwas found to be absent, <1 ppm, following the processing. Sulfate wasalso present in the feed at 35 ppm but was found in the range of 2 to 10ppm in the effluent.

In a separate experiment, a feed comprising sulfate and a feedcomprising sulfate along with calcium ascorbate as a calcium materialwere compared to specifically determine the effectiveness of reducingsulfate contaminants from a wet biomass feedstock. Using a similarbench-scale reactor system the solutions of sodium sulfate and calciumascorbate were brought to 350 C in a stirred tank reactor and the solidprecipitate (calcium sulfate) separated by settling in a subsequentvessel. Referring to Table 1, the sulfate content in the remainingliquid solution was monitored as a function of time. At 240 minutes thesource was switched to the feed comprising calcium ascorbate. 3.5 hoursafter initiation of the feed having calcium cations, the sulfate contentdrops from a value greater than 300 ppm to a value of about 20 ppm.

TABLE 1 A summary of sulfate content in a feedstock with and withoutcalcium ascorbate providing Ca cations. Source Time (min) SulfateContent (ppm) Feed 0 263.3 30 172 60 239.2 120 289.4 150 294.4 180 303.8Feed + Ca-Ascorbate 240 307.7 270 310.5 300 150.8 330 150.4 360 89 39039.2 420 37.3 450 22

In some instances, cations are present in the feedstock without havingadded a salt. In such cases, salt addition may not be needed becausethere are sufficient cations present such that a stoichiometric amountcan react with the soluble sulfate contaminants and form insolublesulfate precipitates. If there is an insufficient amount of cations,then a salt can be added to the feedstock.

While a number of embodiments of the present invention have been shownand described, it will be apparent to those skilled in the art that manychanges and modifications may be made without departing from theinvention in its broader aspects. The appended claims, therefore, areintended to cover all such changes and modifications as they fall withinthe true spirit and scope of the invention.

We claim:
 1. A catalytic hydrothermal process for treating a wet biomassfeedstock comprising biomass, inorganic contaminants, soluble sulfatecontaminants, and sub-critical liquid water, the process operated attemperatures and pressures that maintain the wet biomass feedstock inliquid phase without forming a supercritical fluid and characterized by:heating under pressure the wet biomass feedstock to a pre-treatmenttemperature sufficient for organic constituents in the feedstock todecompose, for precipitates of inorganic wastes to form, and forpreheating the wet feedstock in preparation for removal of the solublesulfate contaminants; reacting the soluble sulfate contaminants withcations present in the feedstock to yield a sulfate-containingprecipitate; separating the precipitates of inorganic wastes and thesulfate-containing precipitates out the wet biomass feedstock to yield aliquid of the wet biomass feedstock having a decreased sulfate content;and exposing the liquid of the wet biomass feedstock to a heterogeneousmetal catalyst and gasifying at least a portion of the organicconstituents after said separating.
 2. The process of claim 1, whereinthe biomass comprises the cations.
 3. The process of claim 1, furthercomprising adding cations to the feedstock as a salt.
 4. The process ofclaim 3, wherein the salt comprises a compound selected from the groupconsisting of calcium oxide, calcium hydroxide, calcium carbonate, andcombinations thereof.
 5. The process of claim 3, wherein the salt issubstantially soluble at temperatures below the pre-treatmenttemperature.
 6. The process of claim 5, wherein the salt comprisescalcium ascorbate.
 7. The process of claim 1, wherein the cation iscalcium.
 8. The process of claim 1, wherein the cation is barium.
 9. Theprocess of claim 1, wherein the decreased sulfate content is less than20 ppm.
 10. The process of claim 1, wherein the pre-treatmenttemperature is at least 300° C.
 11. The process of claim 1, wherein theheterogeneous metal catalyst comprises Ru, Ni, or Ni with added Na. 12.The process of claim 1, wherein the heterogeneous catalyst comprises Ruon a carbon support.
 13. The process of claim 1, wherein the wet biomassfeedstock further comprises soluble, reduced sulfur contaminants andwherein the process further comprises capturing the soluble, reducedsulfur contaminants in an adsorbent bed by reaction with a metal or ametal oxide.
 14. The process of claim 1, wherein the wet biomassfeedstock is selected from the group consisting of high-moisture biomassslurries, biosludge from wastewater treatment systems, sewage sludgefrom municipal treatment systems, wet byproducts from biorefineryoperations, wet byproducts/residues from food processing, animal wasteand waste from centralized animal raising facilities, organic chemicalmanufacturing wastewater streams, industrial wastewater contaminatedwith organics, and combinations thereof.
 15. The process of claim 1,wherein the exposing the wet biomass feedstock to a heterogeneouscatalyst comprises processing the wet feedstock in a catalytic reactorat temperatures ranging from 250° C. to below the critical temperatureof water.
 16. The process of claim 1, wherein the exposing the wetbiomass feedstock to a heterogeneous catalyst comprises processing thewet feedstock in a catalytic reactor at pressures below the criticalpressure of water.
 17. The process of claim 1, wherein the exposingoccurs at 340-360° C. and 18-21 MPa.
 18. The process of claim 1, whereinsaid gasifying of the organic constituents yields a methane-containingfeedstock for catalytic reformation.
 19. A catalytic hydrothermalprocess for treating a wet biomass feedstock comprising biomass,inorganic contaminants, soluble sulfate contaminants, and sub-criticalliquid water, the process operated at temperatures and pressures thatmaintain the wet biomass feedstock in liquid phase without forming asupercritical fluid and characterized by: adding a salt comprising acalcium cation to the feedstock; heating under pressure the wet biomassfeedstock to a pre-treatment temperature, which is at least 300° C. andsufficient for organic constituents in the feedstock to decompose, forprecipitates of inorganic wastes to form, and for preheating the wetfeedstock in preparation for removal of the soluble sulfatecontaminants; reacting the soluble sulfate contaminants with calciumcations from the salt to yield a sulfate-containing precipitate;separating the precipitates of inorganic wastes and thesulfate-containing precipitates out the wet biomass feedstock to yield aliquid of the wet biomass feedstock having a decreased sulfate content;and exposing the liquid of the wet biomass feedstock to a heterogeneousmetal catalyst and gasifying at least a portion of the organicconstituents after said separating.
 20. The process of claim 19, whereinthe salt is substantially soluble at temperatures below thepre-treatment temperature.